Manufacturing highly loadable helical springs through optimization of tempering processes in both spring steel wire and spring production

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Recent research activities have shown that for improving the strength and forming behaviour of oil-hardened and tempered spring steel wire the tempering processes of both wire and spring production need to be adjusted. In a newly developed laboratory heat treatment device 3 different qualities of wire of 2 different diameters each were hardened and tempered with a large quantity of tempering and time parameters. All hardened and tempered (wire production) samples were then tempered in a second tempering process (spring production) in order to achieve their final quality (especially strength). In order to provide parameters for manufacturing springs, nominal values for the variously-treated samples of wire, tensile and torsion tests were determined. The paper presents an overview of the necessary changes in respect of the tempering processes of wire and spring production; also the values found for wire and spring parameters (e.g. torsional yield stress, tensile strength, presetting behaviour or fatigue of helical compression springs).

SKU: P05480 Category:

Description

Recent research activities have shown that for improving the strength and forming behaviour of oil-hardened and tempered spring steel wire the tempering processes of both wire and spring production need to be adjusted. In a newly developed laboratory heat treatment device 3 different qualities of wire of 2 different diameters each were hardened and tempered with a large quantity of tempering and time parameters. All hardened and tempered (wire production) samples were then tempered in a second tempering process (spring production) in order to achieve their final quality (especially strength). In order to provide parameters for manufacturing springs, nominal values for the variously-treated samples of wire, tensile and torsion tests were determined. The paper presents an overview of the necessary changes in respect of the tempering processes of wire and spring production; also the values found for wire and spring parameters (e.g. torsional yield stress, tensile strength, presetting behaviour or fatigue of helical compression springs).

Additional information

Author(s)

R. Lux, Ulf Kletzin, and Peter Beyer, Ilmenau University of Technology, Germany

Publication/Event/Pages

Paper presented at WAI's International Technical Conference in Düsseldorf, Germany, Nov., 2011.

Year

2011