Analyses and prevention methods for wire breaks in ultrafine gold wire drawing

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Examination of wire breaks in superfine gold wire drawn with conventional methods and conditions indicates breaks are mainly caused by inclusions, most of which have particle sizes of approximately 25 µm in diameter. It became clear in finite element analysis (FEA) that breaks occur easily if the diameter of inclusions and drawn wire exceeds a critical value. When inclusions were suppressed and reduction per pass during continuous drawing was decreased, the average length of wire just before breakage was considerably increased.

Description

Examination of wire breaks in superfine gold wire drawn with conventional methods and conditions indicates breaks are mainly caused by inclusions, most of which have particle sizes of approximately 25 µm in diameter. It became clear in finite element analysis (FEA) that breaks occur easily if the diameter of inclusions and drawn wire exceeds a critical value. When inclusions were suppressed and reduction per pass during continuous drawing was decreased, the average length of wire just before breakage was considerably increased.

Additional information

Author(s)

Tsutomu Yamashita and Kazunari Yoshida, Tokai University, Japan

Publication/Event/Pages

Paper presented at WAI's 76th Annual Convention (Wire Expo) in Boston, May, 2006. Published in WJI, March 2007, pp. 200-203.

Year

2006